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Expert Answers about Ford F-250 and F-350 Heavy Duty


  • Cooler Interference with the Curt Front Mount Hitch # 31310 on a 1997 Ford F-250 7.3L Diesel
  • If your 1997 Ford F-250 7.3L Diesel is 4WD, then a cooler should not interfere with the installation of the Curt Front Mount Hitch, # 31310. This hitch installs on the frame brackets that support the bumper. It may be possible that a previous owner installed an aftermarket cooler. It is common to find certain aftermarket coolers attached to frame rails because they provide a concealed and secure mounting point. I spoke with my contact at Curt and he assured me that there will be no factory...
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  • Troubleshooting Left Turn and Running Light Trailer Functions on a 1997 Ford F-350 4x4
  • It sounds like you spliced in a second 7-Way connector like part # 20023 to the current 7-Way wiring on your 1997 Ford F-350 for an in-bed camper and the lights on the camper aren't working. Is the original 7-Way testing correctly? If it is but the in-bed 7-Way isn't testing correctly then you have isolated the issue to the wiring harness that you installed. If neither are working correctly then I would try testing the wiring before the splice with a circuit tester like part # PTW2993 to...
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  • Dim Tail Lights on 2007 Toyota Yaris Hatchback When Flat-Towed Using Roadmaster Diode Kit # RM-154
  • Thank you for providing a detailed description of your lighting issue and of the troubleshooting steps you have taken so far. Diodes should not cause a voltage drop if they are operating properly. You can test whether the diodes are the problem by apply a voltmeter to the upstream and downstream wiring with the MH engine running. If you detect close to 13 volts going into the diodes but substantially less on the output side then the diodes may be defective. There could also potentially...
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  • Troubleshooting Running Lights on Enclosed Trailer Towed by 1997 Ford F-350
  • The most common reason why trailer running lights won't work is a bad ground. The ground problem could be on the truck's wiring harness, the trailer's wiring harness or both. The good news is that it is easy to check your grounds. Trace the white ground wires on your truck and trailer harnesses to the spots where these attach to the frames. The best fix is usually to remove those ring terminals and sand off those grounding points to expose clean bare metal. An application of dielectric...
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  • Troubleshooting Trailer Brakes That Do Not Grab Evenly On Both Sides
  • If you're certain that your trailer brakes are adjusted properly, then you likely have a wiring issue such as a short somewhere. What you can do is, start by checking the trailer wiring connector on the truck for corrosion. Corrosion can often the culprit of situations such as these. If there is corrosion on your connector, then clean the connector and check again to see if the problem persists. Next, if that did not solve your issue, then what you can do is check the wiring on the...
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  • Troubleshooting Trailer Brakes Engaging When Flasher/Hazard Lights Are Turned On
  • In 7-way wiring the trailer brake circuit's contact/pin is next to the contact for the right turn/stop circuit. What can happen is that corrosion can build up on or inside either the truck socket or the trailer plug and this corrosive build-up can actually cause two adjacent circuits to become bridged together. If this happened between the right turn/stop circuit and the brake circuit applying your flashers would send a 12V signal to the brake circuit. Sometimes this corrosion (or trapped...
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  • Troubleshooting Trailer Brake Controller Installation in Ford-Based RV
  • It sounds like you are troubleshooting a trailer brake controller installation in your Ford based RV. All trailer brake controllers share the same 4-wire hookup. The BLACK wire takes in 12V operating power from the vehicle battery; the WHITE wire is for battery ground; the RED wire takes in the triggering signal from the cold side of the brake light switch; and the BLUE wire carries the controller output to the trailer connector. If your trailer brakes are engaging when you turn the RV...
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  • 1997 Ford F-350 Trailer Brakes Locking Up When Harness Is Plugged In
  • There are a few things you can do, to diagnose the problem. Start by disconnecting the trailer from your vehicle, then use a circuit tester # PTW2979 to test the connectors on the vehicle. Go through the functions with your tester and make sure everything is working. Inspect the connectors and connections, make sure there is not any rust or corrosion built up in these areas. If any of the pins show a constant 12 volts, and the corresponding pin on the trailer side goes to the brakes, that...
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  • How To Troubleshoot Electric Trailer Brake Magnets
  • I have attached a helpful article that explains 4 methods for testing your electric brake magnets. You will need a multimeter like part # PT89ZR to check the amperage when testing the magnets. The article explains how to test the magnets while the trailer is connected to the vehicle and also explains how to do bench testing to see if the magnets are working properly or need to be replaced.
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  • Troubleshooting Reese Towpower 74643 Brakeman Digital Brake Controller
  • The first thing that I would do is to check and make sure that the 7 way on both your 1997 Ford F250 and the trailer are free of dirt, moisture, and corrosion. If both look good, I recommend checking the ground connection on your truck. A weak ground will only support a limited current draw. You will want to check to make sure that the ground wire on your truck is secured tightly to a clean metal surface without any paint or corrosion. I have also attached a troubleshooting guide for...
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  • Trailer Brakes Engage When Headlights of1997 Ford F-250 Turned On
  • Since you've already tested the trailer connector on your truck and the trailer also has issues when connected to another tow vehicle it sounds like the problem is likely with the trailer's wiring. Check the trailer's wiring for any damaged points. You'll also want to make sure the trailer connector is clean, both on the pins and the back where the wiring is connected to it. The issue could be that the connector is wired incorrectly. I've attached a diagram showing the standard wiring....
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  • B and W Release Pin Won't Budge
  • If using a lubricant does not help to release the hitch pin, you might have to loosen the bolts on the center section and remove it from the vehicle to get better access. Check the track the hitch pin moves on for any signs of dirt or corrosion. If there is, you can try cleaning the parts with a wire brush. If you still can't get the turnover ball removed, you can switch out the center plate with a new one, such as # BWGNRC800. I would recommend this approach as there's no guarantee that...
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  • Does My 2020 RAM 3500 Have Non-Standard Hitch Pin?
  • We have never seen an 1/2" diameter hitch pin on a 2-1/2" receiver. They all have 5/8" standard. We only see the 1/2" pins on the small 1-1/4" receivers. I would measure your hitch pin carefully. Is it possible that everything is 5/8" but just has a loose fit? Hitch parts do not have tight tolerances and tend to wiggle and rattle a little. Most likely your setup is just fine.If the rattling becomes annoying you can always add a Trailer Hitch Anti-Rattle Kit for 1-1/4" Trailer Hitches,...
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  • Troubleshooting Electric Brake Controller That Only Shows Power with Manual Override
  • If your Kelsey brake controller is for electric brakes, like the Hayes Energize III+ # HA81742B, then you'll be looking for the red wire to only show power when your brake pedal is pressed. If you're seeing constant power on the input side of the red wire then that would be an issue and why you're seeing constant power on the blue wire. You'll want to either find the cause of your red wire being constantly hot, and/or find a different source that only gets power when you press the brake...
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